To identify practices and processes adopted in the management of PBOs, we have undertaken an international research project in which we interviewed twenty firms from nine
Design and construction contractors from the heavy and light engineering industries
Building contractors
Contractors and
Design and construction contractors and operators from the telecommunications industry
Design and delivery contractors from the electronics industry
A supplier of data products.
In the functional, hierarchical, line management organization, the functions fulfill five roles, which must also be fulfilled in the PBO:
Governance
Operational control
Management of human resources (people and competence)
Management of knowledge, learning, and innovation
Management of customers.
Elsewhere we have written about governance and customer relationships in the PBO (Turner and Keegan 2001), the management of human resources (Keegan and Turner 2000a), learning (Keegan and Turner 2001a; Turner, Keegan, and Crawford 2000), and innovation (Keegan and Turner 2000b; Keegan and Turner 2001b).
In this chapter we report our findings about how the PBO undertakes one of those findings—the management of operations. We identify that different operational models are adopted for different project types, and that this identification is influenced by the nature of the customers and projects undertaken for them.
There are six essential steps in the operations management process in the PBO.
Winning the customer's order
. In order to win the order the firm must identify potential customers, define their requirements, and
Designing the product and the process for its delivery:
The unique product and
Producing the components of the product : Components of the product may be sourced from a number of different places, internal or external to the organization. The chain or network of supply needs to be designed and managed.
Configuring the components of the product : The individual components must then be configured into the eventual product to deliver the required functionality.
Commissioning the product and delivering to the customer : Not only must the product deliver the required functionality; it must work to meet the customer's requirement. The commissioning may be done by the customer or the PBO, or both working together. The firm may also need to provide ongoing support to the customer and continue to manage the relationship to win future work.
Maintaining customer support after delivery : After delivery of the product the customer may require ongoing maintenance or other support. This will also be an essential part of maintaining links with the customer to obtain leads for potential future work.
Different organizations adopt different approaches to the realization of this process dependent on the nature of their customers and the projects undertaken for them. Most organizations undertake a portfolio of projects for a range of customers, but we find that the operational processes adopted depend on whether the organization undertakes a few large projects or many small projects, and whether they have a few large customers or many small ones, see Figure 3. In reality most organizations
Figure 3:
Our Sample Size by
|
Process |
Big Projects–Few Customers |
Big Projects–Many Customers |
Small Projects–Few Customers |
Small Project–Many Customers |
Small Projects–Many Customers |
Small Projects–Many Customers |
Small Projects–Many Customers |
|---|---|---|---|---|---|---|---|
|
Example |
ABB Lummus Global |
STS |
Ericsson |
Virtuell Fabrik (Katzy & Schuh) |
BT Back Office |
Reuters Product Development |
Consultancy |
|
Win Customers |
Contract Management |
Marketing Director |
Account Manager |
Broker |
Account Manager |
Marketing Manager |
Director |
|
Design Product &/or Process |
Lead
|
Research Director |
Solutions & Projects Managers |
Network Coach |
Solutions Manager |
Product Manager |
Managing Consultant |
|
Make
|
Construction Supervisors |
Suppliers |
Project Managers |
Factory Manager |
Project Manager |
Project Manager |
Consultant |
|
Configure Components |
Project Engineers |
Marketing Director |
Solutions Manager |
Project Manager |
Project Manager |
Project Manager |
Consultant |
|
Deliver Product |
Project Director |
Marketing Director |
Account Manager |
Project Manager |
Solutions Manager |
Product Manager |
Managing Consultant |
|
Maintain Customer Support |
Contracts or Commercial Department |
Marketing Director |
Account Manager |
Broker |
Account Manager |
Front-Line Business Unit Manager |
Director |
Size of projects
: We define a large project as one that is a significant proportion of the firm's turnover, and a small one that is a small proportion. Simple arithmetic says that if an organization is undertaking large projects it can only do a few of them, whereas if it is doing small projects it must be doing many of them to make up the
Number of customers : Some organizations work for a few dominant customers, whereas others have a large number of customers. Again, simple arithmetic says that if there are a few customers, each must provide the firm with a significant proportion of its turnover (hence the reason they tend to be dominant). On the other hand, if there are many customers, each will provide the firm with a smaller proportion of its business, and the firm will be less reliant on any one customer. The emphasis here is on the number of customers as it is that dimension which determines the operational management approaches adopted.
Firms undertaking large projects for a few customers tend to be from the construction or heavy engineering industries. As the projects are large, dedicated
Winning the order
: This is the responsibility of the contracts or bid management department. The bid team is a task force, led by the bid or contracts manager. However, the structure of the task force may be one of two types described by Frame (1995), either a
surgical team
or an
Designing the product : At the design stage, a matrix approach is adopted (Frame 1995). That is, teams of engineers and designers work in their specialist functions, doing the design work for that function or discipline for all areas of the plant. A lead engineer will be responsible for the input of a given engineering discipline. They work closely with the project engineers who are responsible for coordinating the design of a given area of the plant and configuring the components of the product. This is matrix working at the project team level; it is not matrix management since the designers are working for one manager only, the lead engineer, and the project engineers must work through them to obtain the design input to their part of the plant.
Construct components of the product : The construction is managed by the project engineers and specialist construction supervisors. The team structure adopted is a task hierarchy (Frame 1995). Multidisciplinary teams do all the work to complete an area of the plant.
Configure the components of the product
: The delivery of each area is managed by a project engineer, who ensures the plant is delivered in accordance with the design. They are responsible for link up and commissioning of the plant. During this stage, the team type moves from the task hierarchy adopted during construction, back to the surgical type as the final product is configured and commissioned for the customer. Multidisciplinary task forces work under the lead of a specialist to ensure work is completed quickly and
Deliver the product to the customer
: The project is managed by a project manager or, if of sufficient size and complexity, by a project director. Reflecting the importance of this role, one firm we interviewed assigned it, for a strategic project critical to the firm's future, to the director of the previous project; he went from a governance role on the board to an operational role. However, the new role was of such risk and significance to the firm's future and to the client that it was viewed as a development for the individual
Maintain customer support
: After commissioning, the project team will be disbanded. Ongoing customer support, which may included maintenance, the supply of
There are two further points of interest:
Organizations adopting this approach create a command and control structure for each project. Further, projects are often remote from the head office. Until recently, communications were such that project managers had to be empowered to make decisions without reference to the head office. Communications are now instantaneous, but project directors still expect to operate as the head of their autonomous command structure. We interviewed a project director from a company that had recently been taken over by a company from the defense electronics industry, which does many projects for a few customers (see discussion in a later section). More stable command structures are adopted by this type of firm, and our interviewee found it difficult working for a master that would not
The overall project structure adopted is isomorphic, so as a project progresses the nature of the team varies, reflecting a changing need of the process and a changing emphasis on the customer and product. It starts as a surgical team of experts led by a specialist, focusing on the customers' requirements. For design, a matrix structure is adopted to manage the simultaneous input of several resources into several of components of the product. For construction, a task hierarchy is adopted to manage the input of the resources into the construction of discrete components. For commissioning, the focus changes back to the customer's requirements and so a surgical team is readopted. For ongoing support a matrix structure is adopted again, with specialists performing work on all areas of the plant as required.
In this scenario, there is a direct, one-to-one relationship between the project and the customer. We find in all the other scenarios a broker linking the project team to the customer is created in one form or another.
Only one organization from our sample could be said to be undertaking large projects for many customers. That is a research company, established to develop an idea of the entrepreneurial managing director. It really only has one project which is the entire business. Indeed, one of their customers is viewed as being the main potential
These organizations effectively undertake a program of work for each of the few clients. Each program is large in itself, so is a significant proportion of the firm's turnover, but each program is made up of several small projects. The difference with the scenario of the large project with few customers is that the large project leads to a single
Because these organizations have a long-term relationship with their customers, they tend to adopt functional approaches to the management of the early and later steps of the process, see Figure 4. A sales and marketing division with account managers,
Figure 4:
The Relationship between Sales and Operations in a Project-Based Organization Undertaking Many Projects for Few Customers
Figure 5:
The Fishbone Approach to Program Delivery in a Project-Based Organization Undertaking Many Projects for Few Customers
Win the order . This is a continuous (functional) process undertaken by accounts managers within the sales and marketing department. They win the order for the overall program and work with the client to maintain the relationship. The account managers and solutions managers are constantly working with the clients on the developments of the programs and the identification of new projects.
Design the product and deliver individual components: One surgical project team is responsible for design and delivery of each project. The project managers and their specialist teams design individual components of the program delivered by the projects. Each project delivers a single product, a component of the overall program. The project managers and their specialist surgical teams deliver the individual project components.
Configure the components
: The solutions managers work with the project managers to configure the individual project components into the overall program. Though each component is in itself unique and
Deliver the product to the customer and maintain customer support : Hence the delivery of the final product to the customer and the ongoing support is also a repetitive development task, undertaken by the solutions managers and the account managers.
We see a different approach here for the adoption of command and control structures and team types than we did with the companies undertaking few projects for few customers:
Stable command and control structures, linked to the overall structure of the business are adopted in this scenario. This is possible because there is a long-term relationship with the client based on programs of development. Individual projects, though unique, novel, and transient, deliver only a small component of the overall product. Although the project managers may be empowered within the context of their project, their scope for flexibility is limited by the size of their project and the constraints imposed by the program. You can imagine the tension that arose when a firm used to this way of working applied their standard control techniques to the project director of a half a billion-dollar (US) project (see previous mention).
Again the team structure changes between the interface with the customer and the project delivery, the emphasis shifting from customer focus to product focus. In this scenario, the team approach adopted at the customer interface is a functional approach, sales and operations. The team structure adopted for projects is a surgical team, a team of specialists led by an expert, delivering a component of the product.
The most significant observation in this scenario is how organizations reduce the number of interfaces between project teams and their customers. The project teams here need to focus on completing the projects, managing the process, and delivering the product, not managing the relationship with a large number of customers. Just like in the one large project-many customers scenario, it is necessary to create an internal customer so that the project team can deal with that one customer. The project teams just do not have the capacity to manage an interface with a large number of external customers, and so an internal customer, or broker, must do it on their
The virtual factory was created by the University of St. Galen and involves a consortium of manufacturing companies around Lake Constance (Katzy and Schuh 1998). Bespoke products are delivered to clients which are beyond the capabilities of any one of the companies working on their own, either because they do not have the technical capability, or because they do not have the capacity. They deliver products to clients by forming a network in which individual companies fulfill different roles in the operational process. Effectively an isomorphic network is created project by project to meet the individual customer requirements for the product and process required to deliver it. This is most like the large projects-few customers scenario, with isomorphic project team structures created with bespoke command and control structures. Katzy and Schuh (1998) identify that companies in the consortium must undertake certain specialist roles on the project team, corresponding to some of the
British Telecom's (BT) back office suffers because the front office is constantly changing. Since 1990, the operating divisions have gone from three (domestic, business, and international) to sixteen and
A variation of this approach used by many firms for their internal development work is to recognize that the projects can be grouped into development programs. A program manager is assigned to coordinate the projects, while a promoter or champion takes responsibility of dealing with the many internal customers who will use the development product and feeds their requirements into the project teams through the program manager.
This approach tends to be adopted by firms of consultants doing work for external customers. There are solutions managers working with customers and drawing on central resource pools to create teams of consultants to work for the clients. However, we interviewed one consultancy in the Netherlands that had grown so successfully that the application of this approach was leading to a growing feeling of isolation of the
A dominant client
A geographic region
An industry
A collection of similar clients.
Effectively they have created several suborganizations, each a PBO. Some do large projects for large clients, some small projects for small clients. In this structure, the strategic business unit for which they work manages an individual's career development and work assignment. Their competence development is managed by the functional group to which they are assigned. The functional groups also develop new products for the strategic business units. So they too are PBOs
The need to have different approaches for these different scenarios is recognized by some organizations and not by others. We interviewed one organization in the Netherlands from the engineering construction industry; an organization undertaking large projects for a few customers, with an American parent from the defense electronics industry, an organization undertaking many projects from one client. The American parent tried to manage the subsidiary in the close way required by their industry, rather than the empowering way required by the engineering construction industry, creating serious tensions.
On the other hand, this contrasts with ABB, an international company, with high project orientation. They recognize that not only do projects from the construction industry require an isomorphic structure to reflect the nature of the task, but also the culture of the different divisions needs to reflect the culturely different businesses they operate in and the customers within those businesses.