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Ikea and Ford

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Ikea and Ford

In order to illustrate these inhibitors , two brief case studies will be presented. Both are well-known examples of internationalization, but they have never been used to examine the effects of IT on global sourcing. One concerns Swedish furniture firm Ikea (see also D'Cruz & Rugman, 1993). The other deals with Ford's 40-year-old world car project (which received a lot of public attention around 1994). In both cases the emphasis is on increases in global sourcing, IT usage and the types of management problems these firms face.

Ford Motor Company has engaged in multiple efforts to produce a 'world car'. A world car is a single platform that can be sold in different markets all over the globe without major modifications. Earlier attempts in 1960 and 1981 stranded because the two development teams operated independently on both sides of the Atlantic and there was no integration of the sourcing function across the two regions . The third attempt to build a world car (the Ford Mondeo), code name CDW27, was initiated in 1986 [1] . Suppliers were involved from 1989 onwards and both the European and North American organizations contributed . Ford's world car sourcing network involved mainly suppliers in North America and Europe, although some of these suppliers originate from Japan. Of the total yearly supply volume of $2.5 billion, 140 million involves exports from Europe to North America and 260 million exports from North America to Europe. The North American share in the components of the European version of the Ford Mondeo was somewhere around 15%. This figure used to be in the range of 1-2% for older models.

Ikea has developed single source relations with suppliers in more than 50 nations. In 1991 45% of its supplies came from Scandinavia, 30% from Western Europe, 5% from Eastern Europe and the remaining 10% from the rest of the world. Over the 1990s Ikea's sourcing policy grew more international. In 1999 Ikea sourced 25% from Scandinavia, 50% from the rest of Europe, 20% from East Asia and the remaining 5% from the rest of the world (including North America). The scale of this international supply network has allowed Ikea to achieve lower costs and high quality products. Ikea's competitors are mostly local firms. Ikea operates trading companies in some of the countries that it sources from. For both cases we will illustrate the important role that IT has played to support the internationalization of sourcing activities leading to a number of propositions .

[1] It is important to note that the case discussed here concerns the development of a car between 1986 and 1993/1994. Reports in the business press in late 2000 scrutinized Ford for the failure of its Ford 2000 program. This was an organizational change program started in 1995, which led to an overly centralized organization that failed to pay attention to local demands. While Ford Mondeo was a forerunner to Ford 2000, it is not a part of that program. Thus this article is not concerned with Ford 2000, but with the period preceding it. In fact Ford 2000 appears to be an illustration of a wrong balance between global and local, in particular the lack of functional integration across borders.



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Geographical Inhibitors

The first and most obvious inhibitor to global integration for which we shall examine the role of information and communication technology is the geographical location of the buyer and the supplier. As stated, this inhibitor not only includes the costs of physical distribution, but also the costs of coordinating interorganizational business processes over distance. In terms of the two key elements of global sourcing, the former cost category corresponds to the internationalization aspect, whereas the latter corresponds to the functional integration aspect. IT is unlikely to decrease the direct costs of transportation such as fuel and transportation personnel. However, it may be very helpful in decreasing the costs of transportation related information, through electronic documents, tracking of goods or better inventory planning. This implies that total transportation costs decrease with increased usage of IT although these decreases are often marginal. Total transportation costs have always been one of the key inhibitors to internationalization of the supply base.

Functional integration involves a substantial amount of coordination of business processes, and as IT in general reduces coordination costs (Malone, Yates & Benjamin, 1987), significant changes can be expected. For example, U.S. flower importers frequently buy at the Dutch flower auctions. Upon purchase, the flowers are transported immediately to Schiphol airport and put on a plane. When they arrive in the US ( especially the East Coast) they can still be sold on the same business day, thus preserving as much of their freshness as possible. One reason for this being feasible is the availability of EDI-links between the auction and large growers and buyers, thus enabling better coordination of the logistics processes involved. The introduction of the Tele Flower Auction (TFA) in the Dutch flower industry (Van Heck & Ribbers, 1998) described other advantages of IT. The TFA electronic auction system decreased the transaction costs for buyers, because they did not have to physically travel to the auction to inspect the flowers. It also allowed buyers more flexibility in their purchases because of greater market transparency. Consequently, buyers were better able to coordinate their purchasing strategies in dealing with different markets and buyers . Similarly, EDI has greatly facilitated the adoption of continuous replenishment policies (Lee, Clark & Tam, 1999), because the coordination of the logistics processes over distance is much easier. All of this points to an increase in functional integration enabled by IT.

Ikea uses electronic links to manage its supplies that are dispersed throughout the world. IT helps to trace cargo and helps to make projections of delivery times. Because suppliers deliver orders on time, Ikea can keep up its familiar no-frills approach to marketing. Goods come in pre-packed forms according to specification and customers are responsible for their final assembly at home. Since there are no assembly activities there is little need for intermediate storage of goods. In the Ford World Car project, outside suppliers also fulfilled a key role. Participating suppliers were chosen through a global search. Ford used a hierarchy of preferences: one shipping point for Europe and the U.S. was the first option, one firm with multiple shipping points the second best option, and multiple firms the worst option. Consequently a global supply chain emerged that was maintained by the rapid exchange of information on designs and deliveries, which was facilitated by Ford's global information system. This approach helped Ford to "rationalize down to the fewest number of suppliers of best-of-class components on a worldwide scale" (Dick Fite, CDW27 supply director). To achieve good integration between Europe and the U.S., Ford relied more heavily than in the past on IT-like video conferencing. John Oldfield, head of the world car program, said about the transatlantic video link: "Without video conferencing, the amount of travelling involved and the time differences would make a project like CDW27 near impossible ." In sum, both Ikea and Ford used IT to decrease the costs of distance and this allowed them to use more international suppliers and to increase the frequency and quality of communications.

Proposition 2: IT alters the geographical inhibitors to global sourcing, by enabling more internationalization as well as improved functional integration.



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