STAGE 3: ESTABLISH CONDITIONS OF PRODUCTION


STAGE 3: ESTABLISH CONDITIONS OF PRODUCTION

Primary emphasis is process design.

  • Critical component targets and tolerances related to prototype processing conditions

  • Optimization experiments performed as needed

  • Significant control items and means of control established

  • Process FMEA/FTA/mistake proofing methods established

  • Further need for breakthroughs defined

  • Trial runs used to verify forecasted process stability, capability, adequacy of control points, and product quality

  • Output should be QA method providing excellent results with minimum factory effort

  • Process quality planning matrices generated

  • Leadership of the QFD process transferred from engineering to manufacturing when the decision to go ahead with mass production is made

Note  

Third QFD management meeting held:

  • Evaluate probability of success of pending mass production program

  • Discuss details of quality assurance system




Six Sigma and Beyond. Design for Six Sigma (Vol. 6)
Six Sigma and Beyond: Design for Six Sigma, Volume VI
ISBN: 1574443151
EAN: 2147483647
Year: 2003
Pages: 235

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