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relationship marketing, 232
surveys, 28, 213
Maintainability, 199–202, 203
Maintenance
action, 200
concept, 202
corrective, 201–2
downtime (MDT), 200
level, 202
maintainability and, 199
mechanical integrity, 238
MTBR and, 200
plan, 202
preventive, 201–2
working order, 241
See also Mean time between replacement
Machine
downtime, 106
failure, 117
Machining and metalworking trades, 104
Management
audit involvement, 215
benchmarking support, 46
of change, 238
command-and-control, 105
of customer relationships, 24–26
by data, 30
EMS and, 241, 243
executive, 126, 241, 243
of FMEA teams, 115, 117
general, 146
performance indicators (MPIs), 246
poor, 128–130
for six sigma, 2, 7, 17–21
variation and, 63
Management of change (MOC), 238
Manufacturing
customer wants and, 185
error-proofing in, 94–95
mistake-proofing in, 69
most esteemed corporation, 104–5
problems, 108
six sigma implementation steps, 275–76
See also Defect; Error; Lean manufacturing process; Poka-yoke
Mapping the process, 32–33, 206–8
Market
focus, 29, 273
segments, 26–27
share, 29
Mass-production planning, 189
Master black belt (MBB), 224, 238, 242, 253–4, 259
Mathematical model, 142–43
Materials requirements planning (MRP), 105
Matrix of matrices, 186
Mean absolute deviation formulas, 80
Mean time between
failure (MTBF), 103, 192, 199, 206
maintenance (MTBM), 192, 199
replacement (MTBR), 199–200
Mean time to
failure (MTTF), 103, 192
repair (MTTR), 200
Measurement
accuracy, 89
linearity, 91
precision, 89–90
P/T ratio, 91
repeatability and reproducibility, 89–90, 91
stability, 91
true value, 88–89
Measurement error
measurement system and, 87–88
standard deviation of, 90
Measurement system analysis (MSA)
defined, 36, 87–90
long-term plan, 40
questions answered by, 87
See also Measurement; Measurement error
Median formulas, 79–80
Metrics and goals, 20–21
Microsoft Windows, 162
Milacron (U.S.), 104
MIL-STD-1629A, 112
Mission, 19–20
Mistake-proofing
in Control stage, 40
defined, 96
generic implementation process, 98–101
See also Poka-yoke
Mission statement, 19
Mode formula, 80
Modeling, 157, 190–91
Monitoring improvements, 34
Motorola, 3, 4, 49, 264
Multidisciplined teams, 135, 175, 183
Multiple analysis of variance (MANOVA), 190
Multiple defect prevention, 92
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